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COMPACT WASTEWATER TREATMENT (Package Plants)


Headworks Integrated Treatment (HIT) System

The MBBR/IFAS technology experts at Headworks have developed a smarter way to treat wastewater for reuse. The result is the Headworks Integrated Treatment (HIT™) System: a modular, compact wastewater treatment plant that uses proven moving bed biofilm technology to generate reuse quality water.   

The HIT System (package plant) provides a complete solution – screening, grit removal, MBBR or IFAS treatment, clarification, tertiary filtration, and disinfection – all with low capital investment and operational costs.

A single train can treat flows up to 230,000 GPD (870 m3/day), but as many trains can be added to the system as needed to treat higher flow rates. For example, if you need to treat 500,000 GPD (2,000 m3/day) we can design a system of three trains, each rated at 170,000 GPD (700 m3/day). Headworks designs systems to meet a variety of effluent quality requirements. And at any given time, the compact wastewater treatment system can be expanded to meet new discharge requirements or increasing flow rates.

HIT Systems offer many advantages: one of the most important being its ease of operation due to the fixed film MBBR process. Unlike conventional package plant solutions, the self-regulating biofilm HIT System does not require a high level of operator intervention to maintain the process balance.

Our team will work with you to develop a design that suits the process needs as well as the site needs.  We have designed and provided everything from completely skid mounted systems suitable for truck transport to units that employ field erected bolted tanks.  We recognize each application and each location is unique and will provide a tailored solution that suits the needs.

Depending on the specific application, we offer a variety of configurations:
HIT System

Watch a video below:


Compact version:

  • Capacity: 30 – 100 m3/d (8,000 – 30,000 gpd)
  • Influent 500 mg/l TSS and BOD, effluent 10mg/l TSS and BOD.  NH3 < 5mg/l.
  • Fits inside a 40ft container for transportation



Compact version of HIT System on truck


Skid-mounted version:

  • Capacity: 30 – 200 m3/d (8,000 – 60,000 gpd)
  • Influent 500 mg/l TSS and BOD, effluent 10mg/l TSS and BOD. NH3 < 5mg/l
  • Skid mounted for easy transport on trailers

Skid-mounted version of HIT System

Skid-mounted version of HIT System

Watch a video below:


Field erected tanks:

  • Capacity: 250 – 2000 m3/d (65,000 – 800 000 gpd
  • Influent 500 mg/l TSS and BOD, effluent 10mg/l TSS and BOD. NH3 < 1mg/l

Field-erected tanks for HIT System


Frac tank-based system:

  • Capacity: Up to 500 m3/d (130,000 gpd or 3,150 bpd)
  • Uses readily available Frac Tanks (Volume = 20,000 gal)

Fran tank-based HIT System

 
ADVANTAGES
Small Footprint
Operator Friendly
Rapidly Deployed
Modular
Transportable
Expandable
Reuse-Quality Water Produced

APPLICATIONS
Existing Plant Expansion
Construction Sites
Residential Communities
Office Buildings
Hotels & Resorts
Work & Military Camps

 

More Information

Request for Quote -
Biological Processes


HIT System Photos
 


Close-up look at the control panel that operates the compact wastewater treatment system
Control Panel
click to enlarge

 

Close-up look at the pressure valve on the HIT system
click to enlarge

 

Final disinfection with the HIT system is accomplished using a chlorine dosing pump
Final disinfection is accomplished with a chlorine dosing pump
click to enlarge


Contact Us

+1 713 647 6667
hwbio@headworksintl.com

Headworks® International 11000 Brittmoore Park Dr. Houston, Texas 77041
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Phone +1 713 647 6667 Fax +1 713 647 0999
hw@headworksintl.com